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DG1 High Precision and Strong Steel Frame Punching Machine

DG1 High Precision and Strong Steel Frame Punching Machine

Product Introduction

A high precision and strong steel frame punching machine is a piece of industrial equipment designed for punching holes in various materials, typically metal sheets, with a high degree of accuracy and strength. These machines are widely used in manufacturing industries for their efficiency, precision, and durability.

Key Features of High Precision Punching Machines

Robust Steel Frame: The machine is built with a strong steel frame that provides stability and durability during operation. This frame is designed to withstand the forces exerted during the punching process, ensuring long-term reliability.

High Precision Punching: The machine is equipped with precision components, such as high-quality bearings and linear guides, to ensure that the punching process is accurate to the smallest detail. This precision is crucial for industries where the fit and finish of the punched parts are critical.

Adjustable Punching Dies: The machine features adjustable dies that can be changed to accommodate different hole sizes and shapes. This flexibility allows the machine to be used for a wide range of applications.

Programmable Control System: Modern punching machines often come with a programmable control system that allows operators to set the punching parameters, such as the number of holes, the pattern, and the speed of punching. This feature enhances the machine's versatility and efficiency.

Safety Features: High precision punching machines are equipped with various safety features to protect the operator and the machine. These may include emergency stop buttons, safety guards, and interlocking systems to prevent operation when the machine is not properly set up.

Efficient Power System: The machine is powered by a robust motor that provides the necessary force for punching. The power system is designed to be energy-efficient, reducing the overall operating costs.

Ease of Operation: The user interface of the machine is designed to be user-friendly, allowing operators with varying levels of experience to use the machine effectively.

Low Maintenance: High precision punching machines are designed for low maintenance, with easily replaceable parts and minimal downtime for repairs.

Versatility: These machines can handle a variety of materials, including but not limited to steel, aluminum, copper, and other metal alloys, making them suitable for diverse applications.

Functions of High Precision Punching Machines

Hole Punching: The primary function of the machine is to punch holes in metal sheets with high precision, which is essential for parts that require a high level of fit and finish.

Bending and Forming: Some machines are capable of not only punching holes but also bending and forming metal sheets into specific shapes, adding to their versatility.

Cutting and Shearing: In addition to punching, these machines can also perform cutting and shearing operations, allowing for the creation of more complex parts.

Nesting: Some advanced machines can perform nesting operations, which involve arranging multiple parts on a single sheet to reduce material waste.

Automation Integration: High precision punching machines can be integrated into automated production lines, allowing for increased efficiency and reduced labor costs.

Quality Control: The machines often have built-in systems for quality control, such as sensors that detect deviations from the set parameters, ensuring consistent product quality.

Material Handling: Some machines are equipped with material handling systems that automatically load and unload the metal sheets, further streamlining the production process.

Data Management: Advanced machines may have data management capabilities, allowing operators to store and retrieve punching programs for future use, which is beneficial for repeat orders.

Energy Saving: Modern machines are designed with energy-saving features, such as energy recovery systems, which can reduce the overall energy consumption during operation.

Performance Characteristics

· High-rigidity frame design, welded with high-quality steel plates, and processed through internal stress elimination process to improve the accuracy, stability and reliability of the entire machine.

· The machine uses high alloy steel, single axis, a work center, crankshaft connecting rod support structure, optimized design

· In order to ensure the relative stability of the machine's operation, a symmetrical two balancer device design is adopted

· The automatic mold adjustment system has a mold adjustment precision of up to 0.1mm, which is safe, convenient and reliable.

· The crankshaft, gear set, and connecting rod functional parts have extremely high comprehensive performance and durability after hard oxidation and grinding processes.

· Use a highly sensitive and reliable clutch/brake device and the world's top double solenoid valve and overload protection device to ensure the accuracy and safety of the press slider's stop at the operating stage.

· The machine structure is reasonably designed to facilitate automated production, reduce costs, and improve efficiency.

· Advanced design concept, low noise, low consumption, power saving.

Technical Parameters

Name

Unit

DG1-25T

DG1-35T

DG1-45T

DG1-60T

DG1-80T

DG1-110T

DG1-160T

DG1-200T

DG1-260T

DG1-315T

Model


V

H

V

H

V

H

V

H

V

H

V

H

V

H

V

H

V

H

V

H

Capacity

Ton

25

36

45

60

80

110

160

200

260

315

Rated Tonnage Point

mm

3.2

1.6

3.2

1.6

3.2

1.6

4

2

4

2

6

3

6

3

6

3

7

3.5

7

3.5

Strokes per minute

S.p.m

60-140

130-200

40-120

110-180

40-100

110-150

35-90

80-120

35-80

80-120

30-60

60-90

20-50

40-70

20-50

50-70

20-40

40-50

20-35

30-50

Stable speed

S.p.m

110

85

75

65

55

50

35

35

30

30

Stroke

mm

60

30

70

40

80

50

120

60

150

70

180

80

200

90

200

100

250

150

250

150

Max shut height

mm

200

215

220

235

250

265

310

340

340

380

360

410

460

510

460

510

500

550

550

600

Mould height adjustment

mm

50

55

60

75

80

80

100

110

120

120

Upper Table Size

mm

300x230x50

360x250x50

400x300x60

500x360x70

560x420x70

650x470x80

700x550x90

850x630x90

950x700x100

1000x750x110

Lower Table Size

mm

680x300x70

800x400x70

850x440x80

900x500x80

1000x550x90

1150x600x110

1250x800x140

1400x820x160

1500x840x180

1800x900x200

Shank hole

mm

¢38.1

¢38.1

¢38.1

¢50

¢50

¢50

¢65

¢65

¢65

¢65

Main motor

Kw.p

3.7x4

3.7x4

5.5x4

5.5x4

7.5x4

11x4

15x4

15x4

18.5x4

30x4

Slider Adjust Device

HP

Manual opearation

Manual opearation

Electric driving

Air pressure

Kg/cm²

6.0

6.0

6.0

6.0

6.0

6.0

6.0

6.0

6.0

6.0

Punch Precision

mm

JIS6402(Japan)First level 

JIS6402(Japan)First level 

Mould Cushion Capacity

Ton


2.3

2.3

3.6

3.6

6.3

10

14

14

14

Mould Cushion Stroke

mm


50

50

70

70

80

80

100

100

100

Mould Cushion Area

mm


300x230

300x230

350x300

450x310

500x350

650x420

710x480

810x480

810x480

 

Appearance Size & Capability Curve Chart

Appearance Size & Capability Curve Chart
Appearance Size & Capability Curve Chart
Appearance Size & Capability Curve Chart
Appearance Size & Capability Curve Chart

Model Specifications

Specification

DG1-25

DG1-35

DG1-45

DG1-60

DG1-80

DG1-110

DG1-160

DG1-200

DG1-260

Model

V

H

V

H

V

H

V

H

V

H

V

H

V

H

V

H

V

H

AA

840

900

950

1000

1170

1290

1390

1680

1850

AB

700

800

790

860

980

1100

1200

1400

1560

AC

368

500

550

600

690

800

870

980

1050

AD

680

800

850

900

780

1150

1250

1400

1500

AE

408

488

502

526

544

616

660

800

900

AF

300

360

400

500

560

650

700

850

950

AG

540

620

670

720

780

920

1000

1160

1300

AH

920

990

1040

1090

1328

1458

1559

1790

1945

BA

1150

1200

1400

1420

1595

1720

2140

2440

2615

BB

910

1050

1250

1220

1295

1320

1740

1880

2005

BC

1390

1450

1650

1670

1820

1970

2390

2690

2865

HA

715

702

702

700

732

711

752

826

802

HB

795

790

790

785

830

830

900

995

1030

HC

200

215

220

235

250

265

310

340

340

380

360

410

460

510

460

510

500

550

HD

60

30

70

40

80

50

120

60

150

70

180

80

200

90

200

100

250

150

HE

2125

2300

2390

2750

2980

3133

3610

4058

4433

HF





1462

1461

1638

1614

1638

фH

ф18

ф18

ф23

ф23

ф28

ф28

ф35

ф33

ф40


Model

A

B

C

D

E

F

H

I

J

K

L

T-shaped groove

DG1-25

240

120

90

680

300

300

230

150

ф38

80

I

DG1-35

280

140

120

800

400

360

250

160

ф38

100

I

DG1-45

300

150

120

850

440

400

300

210

ф38

120

I

DG1-60

320

160

150

900

500

500

360

220

220

ф50

160

II

DG1-80

360

180

150

1000

550

560

420

300

220

ф50

180

II

DG1-110

400

200

160

1150

600

650

470

300

220

ф50

220

II

DG1-160

440

220

220

1250

800

700

550

300

175

ф65

220

II

DG1-200

480

240

280

1400

820

850

630

420

200

ф65

300

II

DG1-260

520

260

290

1500

840

950

700

420

200

ф65

300

II

DG1-315

520

260

290

1800

900

1000

750

450

200

ф65

300

II

FAQ FOR EQUIPMENT PURCHASERS

FAQ Icon
Q1 After we send you an inquiry, how long does it take to get a reply?

On working days, we will reply to you within 12 hours after receiving the inquiry.

FAQ Icon
Q2 Are you a direct manufacturer or a trading company?

We have foundries and processing plants, as well as our international trade department. We only produce and sell our own products.

FAQ Icon
Q3 What products can you offer?

We mainly produce hydraulic presses and punching machines.

FAQ Icon
Q4 Can you make customized products?

Yes, we mainly make customized products. We develop and produce products based on the drawings or samples provided by customers.

FAQ Icon
Q5 How does your company ensure product quality?

We have our own laboratory and complete testing equipment, enabling the products we produce to meet international standards.

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